Once a product idea is conceived, turning it into reality isn't just about production. Plastic injection molding involves a combination of engineering, design, material selection, and precision manufacturing processes.

Idea & Product Analysis
Everything starts with an idea.
At this stage, the customer’s needs are analyzed:

• What will the product be used for?

• In which environment will it be used (heat, mechanical load, chemical exposure)?

• What are the functional expectations?

• What are the aesthetic and ergonomic requirements?

These questions and research form the foundation for correct design and material selection.

Good analysis = right mold + right material + smooth production

Industrial Design & 3D Modeling
Once the idea is approved, the product is transformed into a 3D CAD model.

At this stage:

• The external shape of the product is drawn

• Wall thicknesses are determined

• Internal supports and connection points are created

• Mechanism details such as hinges or clip systems are designed

Professional modeling is critical for production efficiency.

Engineering Analysis (Simulation)
For some products, simulations are performed to ensure strength and quality:

• Impact resistance

• Heat resistance

• Tensile and bending analysis

• Flow simulation (how molten plastic moves inside the mold)

This stage prevents errors before production begins.

Prototype Production
Before making the mold, it may be necessary to see the product physically.

Methods include:

• 3D printed prototype

• CNC modeling

• Test mold

During this stage:

• Product ergonomics are tested

• Dimensions are checked

• Functional testing is performed

• Revisions are made if necessary

Mold Design & Production
Once the prototype is approved, a custom mold is prepared for the product.

Mold production steps:

• Steel selection

• Runner, channel, and cooling system design

• CNC and EDM machining

• Polishing & assembly

Precise engineering is essential, as the mold defines the product exactly.

Wrong mold = wasted time + cost + defective product

Plastic Injection Production
The mold is installed on the injection machine, and production begins.

Steps include:

• Plastic granules are melted by heat

• Molten plastic is injected into the mold under pressure

• It cools and takes shape

• Mold opens, product is ejected

This process allows for high-precision and mass production.

Quality Control
The produced parts are checked for:

• Dimensional tolerances

• Surface quality

• Durability

• Color and texture consistency

• Hinge/clip mechanism testing (if applicable)

Packaging & Shipping
In the final step, the product is:

• Cleaned

• Counted

• Packaged

• Shipped to the customer

It can be delivered as raw material or as a finished product ready for the end user.

What We Provide at Yılkon Plastik

• Idea & product consulting

• Design & 3D modeling

• Material selection

• Mold production

• Prototype support

• Mass plastic injection production

• Quality control & delivery

We are by your side at every step from idea to product.